Process Engineer – Copper Electrolytic Refining / Tankhouse (India)
Rotehügels
About the role
We are looking for a Process Engineer to manage and optimize our copper electrolytic refining (tankhouse) operations, converting copper anodes into LME Grade A copper cathodes. This is a copper metallurgy role — not oil & gas refining. The position involves monitoring refinery performance, ensuring cathode quality, improving current efficiency, and supporting continuous process improvements.
Requirements
Key Responsibilities:
* Monitor and optimize electrolytic refining operations.
* Ensure production of LME Grade A copper cathodes meeting quality specifications.
* Monitor electrolyte chemistry including copper concentration, sulfuric acid, chloride, arsenic, nickel, and impurity levels.
* Optimize current density, voltage, and current efficiency.
* Coordinate cathode harvesting, starter sheet handling, and anode replacement schedules.
* Investigate process deviations affecting cathode quality and production.
* Work closely with laboratory personnel for electrolyte analysis and process control.
* Develop and implement process improvement initiatives to reduce energy consumption and operating costs.
* Support commissioning, startup, and process optimization activities.
* Coordinate with maintenance teams to maximize equipment availability.
* Prepare daily production reports and process performance analyses.
* Ensure compliance with HSE policies and statutory regulations.
Requirements
* Bachelor’s Degree in Metallurgical, Chemical, Materials, or Process Engineering.
* 5–10 years of experience in copper electrorefining, SX-EW, or non-ferrous refinery operations.
* Strong understanding of:
* Electrolytic copper refining
* Electrochemistry
* Electrolyte purification
* Cathode quality control
* Current efficiency optimization
* Process instrumentation and DCS/SCADA systems
* Experience in troubleshooting refinery process issues.
* Knowledge of LME Grade A copper quality standards.
* Familiarity with ISO 9001, ISO 14001, and Occupational Health & Safety standards.
* Strong analytical, leadership, and communication skills.
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