Process Engineer – Anode Casting (India)
Rotehügels
About the role
We are seeking an experienced Process Engineer – Anode Casting to oversee the operation and optimization of the copper anode casting section. The successful candidate will be responsible for ensuring safe, reliable, and efficient production of high-quality copper anodes for electrolytic refining.
Requirements
Key Responsibilities:
* Operate and optimize the anode casting wheel and associated equipment.
* Monitor furnace temperatures, molten copper quality, and casting parameters.
* Ensure anodes meet dimensional, weight, and quality specifications.
* Coordinate furnace charging, skimming, and metal transfer operations.
* Monitor cooling systems, mould conditions, and casting cycle times.
* Troubleshoot casting defects such as cracks, warpage, pinholes, and uneven thickness.
* Implement process improvements to increase productivity and reduce metal losses.
* Coordinate preventive maintenance with the maintenance department.
* Ensure compliance with safety, environmental, and quality standards.
* Maintain production reports, process records, and KPI dashboards.
* Support commissioning and continuous improvement initiatives.
Requirements
* Bachelor’s Degree in Metallurgical, Chemical, Mechanical, or Materials Engineering.
* 5–10 years of experience in copper smelting, anode casting, or non-ferrous metallurgy.
* Strong knowledge of:
* Copper anode casting processes
* Melting and holding furnaces
* Casting wheels and mould maintenance
* Molten metal handling
* Process control and instrumentation
* Experience with SCADA/DCS systems is preferred.
* Strong troubleshooting and problem-solving skills.
* Excellent communication and team leadership abilities.
* Knowledge of ISO, Safety, and Environmental Management Systems.
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