AutoREX · Core Platform
AutoREX™ — intelligent process automation for industrial plants.
Turn plant sensors into decisions. AutoREX ingests data from your SCADA, DCS, and PLC layers, runs AI and rule-based control logic on top, and drives autonomous decisions — through a plant-wide digital twin that sits as the bridge between OT and IT.
What AutoREX delivers
Core capabilities of the process-automation platform.
Real-time data ingestion
OPC-UA, Modbus, MQTT, and direct tag mapping into SCADA, DCS, and PLC systems. Sensors, VFDs, weighbridges, analysers, and any field device become a live stream in the twin.
AI anomaly detection
Machine-learning models trained on your plant history flag deviations before they show up as yield drops. Baselines rebuild automatically as operating regimes shift.
Autonomous control loops
Combine AI recommendations with rule-based guardrails and engineer-approved set-points. AutoREX writes back safely through validated interlocks — never around them.
Energy optimisation
Continuous monitoring of kWh, compressed air, steam, and fuel consumption against production. Identify energy-per-tonne anomalies and automate load-shed rules.
Predictive maintenance
Equipment health scoring from vibration, current draw, temperature trends, and duty cycles. Generates condition-based work orders into your CMMS or Operon.
Plant-wide digital twin
A live mirror of the plant — every unit operation, every flow, every interlock. Use it for operator training, commissioning simulations, and what-if analysis.
OT / IT Bridge
Sits between the field and the enterprise.
AutoREX is deployed as an on-prem edge layer (for plants requiring air-gapped OT) with a cloud control plane for multi-plant orchestration, analytics, and model training. Data never leaves the plant unless policy allows it — but when it does, it arrives in a form the business can act on.
Integrations with Operon (ERP) and LabREX (LIMS) are native — the same identity layer, the same audit trail, the same document store.
- Edge node per plant — air-gap-capable, with local AI inference
- Cloud control plane for model training and cross-plant analytics
- Direct tag mapping to SCADA / DCS / PLC — no intermediate historian required
- Role-based access aligned with your operator / engineer / supervisor hierarchy
- Full audit trail — every set-point change, every model recommendation, every override
- API-first — integrates with your MES, CMMS, or existing historian if you have one
How it works — three stages
1. Acquire
Pull real-time signals from the plant — temperature, pressure, flow, level, current, chemistry, assays — into the digital twin.
2. Reason
Run AI models and deterministic rules across the live data. Score anomalies, predict failures, and recommend corrective set-points.
3. Act
Write back safely through validated interlocks. Notify operators. Trigger maintenance tickets. Log the full decision chain for audit.
Deployed across industries
Same platform, domain-specific models.
Metals & mining
Battery recycling
Hydromet & SX–EW
Water treatment
Chemicals
Food processing
Textiles
Automotive
Paper & pulp
Commercial facilities
Minerals processing
Pilot plants
Part of the AutoREX suite
AutoREX on its own is powerful. Paired, it's transformational.
Ready to digitise your plant?
Share a few details about your operation and current control stack. We will return a short deployment plan and an indicative timeline inside a week.